Custom Plastic Moulded Components
Turnkey custom injection moulded plastic components manufactured to client proprietary specifications. Supported by in-house mold design, Moldflow® simulation, precision CNC spark-erosion tooling, and automated robot part extraction.
Types & Configurations of Custom Plastic Moulded Components
High-Precision Impeller & Blower Wheels
Dynamically balanced multi-vane impellers moulded in PA66-GF30 for cooling fans and pumps.
Complex Threaded Valve Bonnets & Bodies
Multi-slide mouldings featuring internal and external threads unscrewed automatically.
Insert-Moulded Stamped Busbars
High-voltage copper busbars encapsulated in high-dielectric PBT for EV inverter modules.
Aesthetic Texture Automotive Bezels
Scratch-resistant textured ABS/PC interior bezels with tight gap-and-flush tolerances.
Micro-Moulded Medical Drug Delivery Parts
Ultra-clean miniature plastic components with shot weights down to 0.05 grams.
Key Industrial Applications
Specifications & Technical Details
Custom Plastic Moulded Components can be precision-manufactured in custom dimensions, wall thicknesses, cross-sections, and durometers to match your exact application specifications. Below are typical engineering cross-section drawings and technical parameters for reference.
Typical Dimension Drawings & Blueprint Cross-Sections
Technical Specifications
| Parameter | Specification / Options |
|---|---|
| Tooling Capabilities | Single cavity prototypes to 64-cavity fully automatic hot runner moulds |
| Mould Life Guarantee | Class 101 tool steel (S136/H13 hardened to 54 HRC) guaranteed for 1,000,000 cycles |
| Dimensional Tolerances | ISO 20457 Grade 1 precision tolerance down to ±0.025mm |
| Engineering Resins | PA46, PEEK, PPS, PBT, POM, PC/ABS, PEI (Ultem®), LCP (Liquid Crystal Polymer) |
| Secondary Finishing | Ultrasonic plastic welding, pad printing, laser marking, thermal insert staking |
| Cleanroom Molding | Available ISO Class 7 cleanroom moulding for medical and optical parts |
| Operating Temp | -60°C to +260°C (resin dependent) |
Material Selection & Properties
We offer specialized compound formulations tailored to chemical media, thermal extremes, static deflection, and dynamic fatigue requirements. The best material depends on your operating environment and required service life.
| Material / Polymer | Key Engineering Properties | Recommended Applications & Considerations |
|---|---|---|
| Nylon 6 / 66 (Polyamide) | High tensile strength, toughness, good sliding properties | Gears, wear pads, wire rope pulleys, bushings |
| POM (Acetal / Delrin) | High dimensional stability, zero moisture absorption | Precision gears, valve seats, fuel sender parts |
| UHMW-PE (Ultra-High Molecular) | Extremely low coefficient of friction (0.10), zero wear | Conveyor wear strips, chute liners, chain guides |
| HDPE / Polypropylene | Chemical resistance to acids & alkalis, food contact | Chemical tank flanges, pipe fittings, plating barrels |
| Polycarbonate (PC) | Optically clear, high impact strength (unbreakable) | Machine safety guards, instrument sight glasses |
Important Engineering Guidance
The above properties are general characteristics. Final material selection depends on your specific application, operating conditions, load requirements, media compatibility, and service temperature. Please contact our polymer engineering team for tailored compounding guidance on Custom Plastic Moulded Components.
Production Batch Gallery
Actual production batch examples of Custom Plastic Moulded Components manufactured for OEM, automotive, railway, and heavy engineering clients. We manufacture standard catalogue sizes as well as bespoke custom geometries from your CAD models or physical samples.
Request an Engineering Quote
Share your required dimensions, polymer grade, or 2D/3D drawings for immediate engineering review and quote.