About Us

Built on Precision.
Driven by Partnerships.

For over three decades, Bhushan Rubber Industries has been a trusted manufacturer of high-quality rubber and plastic components, serving diverse industries with reliability, innovation and a customer-first approach.

Est. 1990 • Gurugram, India ISO 9001:2015 Certified Tier-1 OEM Supplier
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Bhushan Rubber Industries Precision Engineered Components
Zero Flash Molding Vacuum DESMA Presses
100% Optical Sorting Sub-Micron Metrology
Our Story

A Legacy of Quality and Trust

Bhushan Rubber Industries was established in 1990 with a clear vision — to manufacture high-quality rubber and plastic components for a wide range of industries. Over the years, we have grown through continuous improvement, investment in technology and a strong focus on customer satisfaction.

Today, we are a trusted manufacturing partner, known for our quality, reliability and commitment to long-term relationships across automotive OEMs, heavy machinery, and global industrial applications.

Our Journey
Bhushan Rubber Industries Plant and Headquarters, Gurugram
Plant & Headquarters • Gurugram, India
36+
Years of Experience
Established in 1990 • 3+ Decades of Trust
Trusted
Manufacturing Partner
Across Automotive, EV & Heavy Industries
ISO 9001:2015
Certified Quality
Commitment to Consistent & Verified Quality
Wide Applications
Customized Solutions
Tailored Formulations for Diverse Industrial Sectors
Our Leadership

Visionary Leadership Driving Excellence

Guided by founding integrity and dynamic engineering innovation across three decades of precision manufacturing.

Mr. Bharat Bhushan Chugh, Founder of Bhushan Rubber Industries
Our Founder

BHARAT BHUSHAN CHUGH

Mr. Bharat Bhushan Chugh founded Bhushan Rubber Industries in 1990 with a strong vision and a deep commitment to quality, reliability and customer satisfaction. His values continue to inspire us in our journey.

Founder • Est. 1990 Material Science Pioneer Zero-Defect Culture
Mr. Mayank Chugh, Director of Bhushan Rubber Industries
Our Director

MAYANK CHUGH

Under the leadership of Mr. Mayank Chugh, the company continues to focus on innovation, customer relationships and operational excellence. His vision drives our growth and commitment towards a better tomorrow.

Strategic Leadership Automation & Metrology Global Tier-1 Tier
Our Core Values

The Principles That Guide Every Component We Make

Four foundational pillars embedded into our daily plant operations, compound development, and customer partnerships.

Quality First

Consistent and reliable products

Strict adherence to ISO 9001:2015 standards, 100% incoming compound rheology testing, and dimensional inspection on every batch.

Customer Commitment

Long-term partnerships & responsive support

Working collaboratively with clients from initial tooling design to volume mass production with agile response and technical consultation.

Continuous Improvement

Investing in technology and people

Continuous plant upgrades with automated vacuum compression presses, microwave curing, and regular workforce technical training.

Integrity & Trust

Doing business with transparency

Transparent compound traceability, certified material test reports, and three decades of ethical commercial practices.

Our Mission

Precision Engineering That Delivers

To manufacture high-quality rubber and plastic components that meet customer requirements, while ensuring reliability, innovation and continuous improvement.

Customer Drawing Adherence High-Tonnage Vulcanization Reliable Lead Times
Our Vision

Global Leadership in Technical Polymers

To be a trusted and preferred partner for rubber and plastic components, recognized for quality, technology and customer satisfaction across global markets.

Global Tier-1 Partnerships Sustainable Elastomers Optical Metrology Zero-Defect
Our Journey

Milestones of Innovation & Growth

Three decades of progressive investments in precision machinery, compound research, and quality certification.

1990
Company Established

Founded in Gurugram by Mr. Bharat Bhushan Chugh with hydraulic compression presses serving heavy industry.

2000
Expanded Product Range

Expanded tooling and compound lines to support automotive tier-1 supply and continuous profile extrusions.

2010
Advanced Machinery

Invested in automated dispersion kneaders and high-precision vacuum-assisted compression presses.

2020
Strengthened Quality Systems

Enhanced ISO 9001:2015 systems, digital rheometer testing, and telecentric optical sorting inspection.

Today
Continuing the Journey

Towards a Better Tomorrow — expanding global exports, EV battery seals, and next-gen polymers.

Plant Infrastructure

Dual Manufacturing Plants Engineered for Scale

Operating two specialized production units in Gurugram, Haryana, offering seamless integration from in-house compound mixing to high-tonnage vulcanization and automated sorting.

25,000+
Sq. Ft. Built-up Area
Across Unit 1 & Unit 2 in Gurugram
25+
Molding & Extrusion Lines
50 Ton to 500 Ton Hydraulic Presses
450+ MT
Annual Compounding
Automated Kneaders & Two-Roll Mills
2,500+
Active Precision Toolings
In-house CNC Tooling & Mold Design
Unit 1 • Heavy Compression & Bonding

Govind Puri, Basai Road Facility

Primary Heavy Molding, Rubber-to-Metal Bonding & Compound Mixing

Our founding plant houses the heavy vulcanization bays, internal dispersion kneaders, and chemical adhesive bonding lines for automotive powertrain and heavy industrial mountings.

  • 18x Hydraulic Presses (50T – 500T): Platen sizes up to 1200 × 1200 mm with PID micro-temperature zoning.
  • Automated Dispersion Kneaders (55L): Closed-chamber temperature-controlled compounding with intermeshing rotors.
  • Shot Blasting & Chemlok Pre-Treatment: Automated phosphating and adhesive priming for rubber-to-metal bonding exceeding ASTM D429.
Engine Mounts Heavy Diaphragms Suspension Bushes Large Flange Gaskets Compound Mixing
Unit 2 • Extrusion & Precision Plastics

Gurugram Industrial Hub Facility

Continuous Extrusions, Clean Silicone, Technical Plastics & Metrology

A high-speed manufacturing center dedicated to continuous profile extrusions, platinum-cured silicone processing, technical plastic injection molding, and optical sorting.

  • Cold-Feed Extruders & Microwave Tunnels: Continuous vulcanization lines producing sponge and dense EPDM weatherstrips and tubing.
  • Injection Molding (60T – 250T): Precision injection molding of POM Delrin, Nylon 6/66, Polyurethane, and custom engineering polymers.
  • Telecentric Vision Sorting System: Automated rotary glass disc inspection sorting up to 300 parts/min for zero defect shipments.
Silicone Profiles EPDM Weatherstrips Plastic Gears & Rollers PTFE Machined Seals Optical Sorting
Process Category Equipment Fleet & Brand Capacity / Tonnage Specs Automation & Control Tech Status
Compression & Vacuum Molding 18x Vacuum Hydraulic Presses (DESMA / Tung Yu type) 50 Ton to 500 Ton • Platens up to 1200 × 1200 mm PLC Microprocessor Control • Multi-zone PID Heating Operational
Elastomer Compounding & Mixing 2x Dispersion Kneaders + 2x Two-Roll Open Mixing Mills 55-Liter Kneader Volume • 16″ × 42″ Chilled Rolls Automated Batch Temperature Logging • Load Cell Weighing Operational
Continuous Profile Extrusion Cold-Feed Rubber Extruders with Microwave (HAV) Line 45 mm, 65 mm & 90 mm Screw Diameters In-line Laser Diameter Gauging • Flying Guillotine Cutters Operational
In-House Tool Room & Die Making 3-Axis Vertical Machining Centers (VMC) & CNC Lathes Travel: 800 × 500 × 500 mm • Positioning ±0.008 mm Direct CAD/CAM Integration (SolidWorks, Mastercam) In-House
Plastic Injection Molding Hydraulic Servo-Driven Injection Presses 60 Ton to 250 Ton Clamping Force • Shot wt up to 450g Closed-loop injection profiling • Robot sprue pickers Operational
Precision Deflashing & Finishing Liquid Nitrogen Cryogenic Deflashing & Vibratory Polishers Chamber Volume 60L • Temps down to −150°C Automated cycle timers • Flash-free micro sealing edges High Precision
Quality Assurance

In-House Quality Control & Testing Laboratory

Every batch of raw compound and finished elastomer undergoes rigorous validation in our temperature-controlled quality laboratory before dispatch.

Station 01 • Rheology

Compound Cure Profiling

Moving Die Rheometer (MDR 2000)

Measures vulcanization kinetics on every compound masterbatch prior to press release. Ensures identical cross-link density across production lots.

Scorch Time (ts2) Optimum Cure (tc90) Torque Min/Max (ML/MH)
Station 02 • Mechanical Destruct

Tensile & Elongation Analysis

Computerized UTM (5 kN Digital Load Cell)

Evaluates mechanical yield points, dumbbell specimen elongation at rupture, and tear propagation conforming to ASTM D412 and ASTM D624 Die C.

Tensile Strength (MPa) Elongation at Break (%) Modulus 100% / 300%
Station 03 • Thermal Endurance

Accelerated Heat Aging

Forced Convection Multi-Cell Aging Ovens

Simulates long-term service life under extreme engine bay and industrial thermal loads up to +250°C. Monitors hardness shift and elongation retention.

ASTM D573 Testing 70h / 168h Endurance ± Hardness Delta
Station 04 • Chemical Resistance

Fluid & Oil Immersion Swell

Precision Constant Temp Immersion Baths

Tests polymer stability in IRM 901/902/903 reference oils, ASTM Fuel C, synthetic coolants, and brake fluids conforming to ASTM D471.

Volume Swell % Mass Change Delta Tensile Retention
Station 05 • Hardness

Digital Shore Durometry

Shore A & Shore D Calibrated Test Stands

Eliminates operator variability with constant-speed deadweight loading stands. Covers ultra-soft silicone (20 Shore A) to rigid engineering plastics (85 Shore D).

ASTM D2240 Standard Shore A (20-95) Shore D (40-85)
Station 06 • Optical Metrology

Telecentric Vision Metrology

2D Digital Video Measurement System (VMS)

Non-contact optical dimensioning accurate to ±0.005 mm (5 microns). Directly compares injection molded contours against 2D/3D customer CAD drawings.

±0.005 mm Accuracy CAD Overlay Import Automated Reporting

Tier-1 Automotive PPAP Level 3 & APQP Compliance

Bhushan Rubber Industries supports global automotive OEMs with complete Advanced Product Quality Planning (APQP), Process Failure Mode and Effects Analysis (PFMEA), Control Plans, Gauge R&R studies, and Full IMDS material data entry.

PPAP Level 1 to 5 Submissions IMDS Registered Supplier RoHS 3 & REACH SVHC-Free Cpk > 1.67 Statistical Control
View Material Specs
Material Engineering

Polymer Compounding Formulation Spectrum

Custom formulation capabilities across 10+ standard and specialty polymers, engineered to ASTM D2000, SAE J200, and DIN EN standards.

Polymer Family Trade Name Hardness Range Operating Temperature Primary Fluid & Environmental Resistance Typical Critical Components
NBR (Nitrile Butadiene) Nitrile / Buna-N 40 – 90 Shore A −30°C to +120°C Mineral oils, fuels, grease, hydraulic petroleum fluids O-Rings, Oil Seals, Fuel Gaskets, Hydraulic Packings
HNBR (Hydrogenated Nitrile) Therban® / Zetpol® 50 – 90 Shore A −40°C to +150°C Sour gas, ozone, synthetic engine oils, modern coolants Timing Belts, A/C Compressor Seals, Powertrain Gaskets
EPDM (Ethylene Propylene) EPDM Terpolymer 35 – 85 Shore A −50°C to +150°C Ozone, weathering, steam, glycol brake fluids, UV Weatherstripping Profiles, Radiator Hoses, Solar Seals
FKM / Fluoroelastomer Viton® / Fluorel® 55 – 90 Shore A −20°C to +250°C Aggressive acids, biodiesel, aromatic hydrocarbons, extreme heat Turbocharger Hoses, Aerospace Seals, Valve Stem Seals
VMQ (Silicone Rubber) Silicone / Platinum Cured 20 – 80 Shore A −60°C to +250°C Extreme thermal range, dielectric breakdown, FDA food contact Medical Tubing, Headlamp Gaskets, High-Voltage Boots
CR (Chloroprene Rubber) Neoprene® 40 – 85 Shore A −40°C to +120°C Moderate oils, ozone, flex cracking, flame retardancy Bridge Bearing Pads, Cable Sleeves, Marine Bumpers
NR (Natural Rubber) Polyisoprene 30 – 90 Shore A −50°C to +80°C Superior dynamic resilience, high tear, cyclic mechanical fatigue Anti-Vibration Engine Mounts, Suspension Bushes, Bumpers
PU (Polyurethane) Cast & Millable PU 60A – 65 Shore D −40°C to +90°C Extreme abrasion, slurry wear, tear strength, cut resistance Conveyor Scrapers, Heavy Coupling Inserts, Forklift Rollers
PTFE & Engineering Plastics Teflon®, POM, Nylon 66 55 – 85 Shore D −200°C to +260°C Universal chemical inertness, near-zero friction (μ=0.04) Back-up Rings, Valve Seats, Wear Rings, Plastic Gears
Strategic Sectors

Industries We Serve Across Global Markets

Our precision rubber and plastic components protect critical assemblies in demanding operating environments worldwide.

Automotive & Electric Vehicles

Direct Tier-1 supplier for internal combustion, hybrid, and electric vehicle platforms.

  • EV Battery Enclosure Silicone Gaskets
  • Rubber-to-Metal Engine Mountings
  • Suspension Bushes & Stabilizer Link Pads
  • Wiring Harness Firewall Grommets

Heavy Earthmoving & Construction

High-tonnage seals and vibration isolators built for severe shock loads and mud slurry ingress.

  • Excavator Hydraulic Cylinder Seals
  • Polyurethane Heavy Duty Wiper Rings
  • Cab Vibration Mounts & Radiator Dampers
  • Track Roller Heavy Oil Seals

Railways & Rolling Stock

Certified elastomeric pads and coach sealing solutions conforming to Indian & Global Railway standards.

  • Bogie Primary Suspension Rubber Springs
  • Air Brake Reservoir Flange Gaskets
  • Inter-Car Vestibule Bellow Profiles
  • Pantograph Electrical Insulating Boots

Fluid Power & Hydraulics

High-pressure dynamic and static sealing systems engineered for zero leakage up to 700 bar.

  • Chevron V-Packing Sets & U-Cups
  • Rotary Shaft Oil Seals with Garter Springs
  • PTFE Bronze Filled Back-up Rings
  • Pneumatic Valve Fabric Diaphragms

Electrical & Power Infrastructure

High dielectric strength elastomers and weather-resistant gaskets for transformers and outdoor switchgear.

  • Power Transformer Tank Cork/Rubber Gaskets
  • High-Voltage Bushing Silicone Boots
  • IP67 / IP68 Enclosure Gaskets
  • Cable Gland EPDM Sealing Plugs

Agriculture & Fluid Handling

Abrasion-resistant components designed to withstand fertilizers, agrochemicals, and soil friction.

  • Tractor Three-Point Linkage Bushes
  • Drip Irrigation Pressure Diaphragms
  • Centrifugal Water Pump Mechanical Seals
  • Pesticide Sprayer Viton® O-Rings

Ready to Build Precision Partnerships?

Consult with our polymer engineers for tooling design, compound recommendations, and fast RFQ turnaround.

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